SCHIND 16100 Monowire Block Cutting Machine
Schind 16100 single-wire gang saw machine is used to straighten the unformed blocks before cutting, to extract thick stone from blocks that are considered small for gang sawing, to obtain columns, to make piers, and to obtain canvas covers for columns.
Product Code: SKA-100
Brand: SCHIND
Category: Machine , Marble, Natural Stone and Granite Machines
Origin: Turkey
Minimum Order: 1 pc
Min Cutting Depth: 20mm
Motor Power: 22Kw
Slide Length: 6000mm
Machine Control System: PLC & CNC
Max Cutting Width: 3500mm width 2100mm height
Voltage: AC 380 V / 50 Hz, 30kW Total
Water Consumption: 40 Lt / min
Machine Dimensions (width - length - height): 7100 x 1050 x 6600 mm
Machine Weight: 7.800 Kg ( PLC ) 8.600 Kg ( CNC )

PRODUCT DESCRIPTION

MACHINE FEATURES

Cutting Speed: ~15cm – 40cm/hour (granite) 
                         ~40cm – 100cm/hour (marble)
Diamond Wire Length: 17,300mm
Wagon Size: 2800mm – 2200mm
Wagon Load Carrying Capacity: 30 tons   Option: Rotating wagon
Wagon Rail Length: 6000mm
Required Water Pressure: 2 Bar
Required Air Pressure: 7.5 Bar
Required Area for Installation:  600 cm X 900 cm.

It use to obtain marble in special shapes such as pillars base, columns, canvas marble sheets or to straighten shapeless blocks in quarry.
The wire tension is kept at ideal tension thanks to the pneumatic cylinder and sensor, and a constant cutting speed is achieved.
The up and down movements of the cutting system moving on the columns can be adjusted via the inverter.
Our machine with PLC module has 3 axes, CNC module machine has 4 axes.
Stress relieved strong chassis and 4 wheels with servo-controlled wagon movements allow us best cutting accuracy.
Programming can be done to get slices of different thicknesses from the same stone.
Since the positioning of the wagon & diamond wire is done electronically by laser, there will not be angular defect at the final product.
99 different cutting recipes can be saved in the program.
Simple user-friendly automation software is used.
The screen is touch-screen and shows the cutting axis and level to assists the operator.
It is painted with epoxy paint after sandblasting to prolong the life of our machine, which is exposed to high amount of corrosion.
Chain rotation is provided on special alloy 7000 series aluminum pulleys.
As a security measure; if the wire breaks, a special sensor connected to the tension roller will stop the machine immediately.

Transportation:
1 open top tent truck, overseas loading can be done as 1 open-top 40-foot container.
 
Installation:
Day 1.  Machine layout planning
Day 2.  Field leveling and concreting
Day 3.  Machine installation
Day 4.  Electrical installation
Day 5.  Settings and program adaptations
Day 6.  Trial cutting and training

 

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