SCHINDMACHINES SMW10 MULTI WIRE GRANITE & MARBLE BLOCK CUTTING MACHINE
Natural stone block cutting machines have gained a quite different level with the latest technology.
Wire gang saw or, in other words, multi wire block cutting machine, has become the first need of factories.
Product Code: | SMW10 |
Brand: | SCHIND |
Category: | Machine , Marble, Natural Stone and Granite Machines |
Origin: | TURKIYE |
Minimum Order: | 1Pc |
Min Cutting Depth: | 50 mm |
Motor Power: | 75 Kw for 10 wires model, 90Kw for 15 wires model |
Machine Dimensions:
Length x Width x Height |
9000 mm x 4500 mm x 7000 mm |
Machine Control System: | PLC |
Voltage: | 380V, 3 Phz, 50 Hertz |
Water Consumption: | 50 Lt / Min |
Machine Weight: | 25.000 Kg |
PRODUCT DESCRIPTION
Schind has succeeded in being a solution partner for cutting granite blocks or cutting marble and travertine blocks for manufacturers who want fast production.
Thanks to its strong chassis structure and separately pneumatic wire tensioning, you can cut plates of different thicknesses with high precision.
We proud of to say we have high demands received for the Schind multi wire gang saw that we have developed in-house from the domestic and international markets.
Supporting the cutting group with a hydraulic cylinder has increased the life of the system 5 times by reducing the load on the nuts and reducer system to 10% during the up and down movement of the machine.
Linear rays are completely protected by bellows.
With our SCHIND SMW10, SCHIND SMW15, SCHIND SMW36 models, we have succeeded in being the supplier of manufacturers who make slabs from block with these cutting-edge multi-diamond wire block cutting machines. With this diamond wire stone cutting technology, we succeeded in overcoming difficulties such as precision in multi-plate cutting, ability to move independently of the vein structure of the stone, and faster product removal with less breaking from the gang saw.
The cost of diamond wires is around 30% more than that of the saw blades. These values may differ depending on the type of stone and the quality of the diamond wire.
Based on the same number of blades and wires, multi-wire cuts 3 times faster than the gangsaw blades.
Minimum slab thickness is 18 mm at lamella gangsaw block cutting machine. Minimum slab thickness is 8 mm thin with the shifting technique in the multi-wire block cutting machine.
Since the lamellar gang saw works with back and forth movement, it makes a hydraulic impact to the stone block and the cracked stone slabs can be easily broken. This does not happen in multi-wire gangsaw, the stone is cut without impact.
If we explain mathematically so that our customers can make correct calculations and compare the machines;
The energy consumption of the Multiple Wire Block Cutting machine is 110 KW.
Let’s say our block is 3 meters. Cutting speed is 60 cm/hour.
3mt x 0.6 = 1.8 m² x 44 diamond wires then we can get max = 79.2 m² / hour
110 Kw / 79.2 m² = 1.38 Kw / hour / m²
The energy consumption of the 80 Blades Gang-Saw Block Cutting Machine is 160 Kw.
Let’s say our block is 3 meters. Cutting speed is 20 cm/hour.
3mt x 0.2 = 0.6 m² x 80 = 48 m² / hour
160 Kw / 48 m² = 3.33 Kw / hour / m²
Result: We spend 1.38 Kw/hour cutting 1 m² of plate with diamond wire block cutting method… We spend 3.33 Kw/hour when cutting 1 m² with a gang saw block cutting method …
Thanks to its strong chassis structure and separately pneumatic wire tensioning, you can cut plates of different thicknesses with high precision.
We proud of to say we have high demands received for the Schind multi wire gang saw that we have developed in-house from the domestic and international markets.
Supporting the cutting group with a hydraulic cylinder has increased the life of the system 5 times by reducing the load on the nuts and reducer system to 10% during the up and down movement of the machine.
Linear rays are completely protected by bellows.
With our SCHIND SMW10, SCHIND SMW15, SCHIND SMW36 models, we have succeeded in being the supplier of manufacturers who make slabs from block with these cutting-edge multi-diamond wire block cutting machines. With this diamond wire stone cutting technology, we succeeded in overcoming difficulties such as precision in multi-plate cutting, ability to move independently of the vein structure of the stone, and faster product removal with less breaking from the gang saw.
The cost of diamond wires is around 30% more than that of the saw blades. These values may differ depending on the type of stone and the quality of the diamond wire.
Based on the same number of blades and wires, multi-wire cuts 3 times faster than the gangsaw blades.
Minimum slab thickness is 18 mm at lamella gangsaw block cutting machine. Minimum slab thickness is 8 mm thin with the shifting technique in the multi-wire block cutting machine.
Since the lamellar gang saw works with back and forth movement, it makes a hydraulic impact to the stone block and the cracked stone slabs can be easily broken. This does not happen in multi-wire gangsaw, the stone is cut without impact.
If we explain mathematically so that our customers can make correct calculations and compare the machines;
The energy consumption of the Multiple Wire Block Cutting machine is 110 KW.
Let’s say our block is 3 meters. Cutting speed is 60 cm/hour.
3mt x 0.6 = 1.8 m² x 44 diamond wires then we can get max = 79.2 m² / hour
110 Kw / 79.2 m² = 1.38 Kw / hour / m²
The energy consumption of the 80 Blades Gang-Saw Block Cutting Machine is 160 Kw.
Let’s say our block is 3 meters. Cutting speed is 20 cm/hour.
3mt x 0.2 = 0.6 m² x 80 = 48 m² / hour
160 Kw / 48 m² = 3.33 Kw / hour / m²
Result: We spend 1.38 Kw/hour cutting 1 m² of plate with diamond wire block cutting method… We spend 3.33 Kw/hour when cutting 1 m² with a gang saw block cutting method …
TECHNICAL SPECIFICATIONS OF SCHIND MULTIWIRE BLOCK CUTTING MACHINE SMW10 |
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Maximum Cutting Dimensions | : | 3300mm long, 2200mm short side, 2000mm high |
Cutting time in general | : | Travertine 100cm/hour, Marble 60cm/hour, Granite, 25cm/hour (depends on the hardness of the stone) |
Minimum cutting thickness | : | 50mm |
Cutting Speed | : | 10 - 45 meters / second (changeable according to the stone) |
Main engine Power | : | For 75 Kw 10 diamond wires model, for 90Kw 15 diamond wires model, for 110Kw 36 diamond wires model |
Machine Dimensions | : | 9000mm long, 4500mm short side, 7000mm high |
Wagon Dimensions | : | 2600mm*2100mm |
Wagon Movement (Y axis) | : | 2.2 kW |
Main Chassis | : | 14 mm thickness strong steel chase structer, plus inner supports anti-vibration purpose. |
Diamond wire thicknesses | : | 5.3mm, 6.3mm 7.3mm can be use |
Single Wire Length | : | 20 meters |
Electric | : | 380V 3 phase 50 Hertz |
Control Board | : | 9” GMT/DELTA touch PLC system. Turkish & English |
Electrical components | : | Schineider |
Inverter | : | DELTA |
Z Axis Movement | : | Ball screw shaft Ø90 |
Lower Flywheel Diameters | : | 800mm |
Upper Flywheel Diameter | : | 600mm |
Wire Tensioning | : | Pneumatic power in idle flywheel, system that equalizes the tension of each wire |
Water Consumption | : | 50liter/minute |
Paint | : | Anti rust + Autopaint |
Automatic Lubrication Unit | : | Yes |
Alarm | : | There is a system that immediately stops the motor in case of wire breakage |
Total Weight | : | 25000 kg |
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